DuraTherm® Custom Molded Packaging

When Every Shipment Counts
ACH Foam Technologies has been an industry leader in expanded polystyrene (EPS) custom molding for more than four decades. When your product needs the ultimate in protection and performance, DuraTherm® custom molded packaging is the answer. ACH Foam Technologies has the most advanced custom molding technology available, allowing us to produce products faster and more efficiently.

Our technology enables us to custom mold EPS or a variety of foam materials to your requirements. We can make the part in a varying degrees of resiliency depending on how you want to transfer impact through the custom-molded packaging part away from your product.
Our designers utilize 3-D software and multi-axis routing to create the perfect configuration and fit to protect your product. DuraTherm® custom molded packaging parts are designed specifically for an item and are manufactured with efficient lead times.

DuraTherm® Custom Molded Packaging Products

• Inserts
• Complete Enclosures
• Corners
• Endcaps
• L-blocks
• Trays
• Insulated Shipping Containers

Virtually any design can be developed into a custom molded protective packaging solution.

DuraTherm® Custom Molded Packaging Benefits

• Produced with Extremely Close Tolerances
• Precision Form & Fit
• Proven Design Consistency & Easy Customization
• Repeat Product Performance
• Cost Effective & Innovative
• Fast & Efficient Lead Times
• Three Dimensional for Added Flexibility
• Variety of Press Sizes Available
• ISTA Certification

DuraTherm® fabricated packaging is also available as an economical solution for smaller quantities.

Specialty Custom Molded Packaging Products

ACH Foam Technologies’ also offers additional specialty custom molded packaging materials: Arcel®, Neopor®, and custom molded expanded polyethylene (EPE).

Arcel® resin consists of polystyrene and polyethylene, providing the best of both polymers with its exceptional toughness, flexibility, and durability. The strength and flexibility of Arcel® resin creates a resilient foam that can be molded into complex and intricate forms.
Neopor® graphite polystyrene (GPS) custom molded packaging: Neopor® GPS offers the same benefits of DuraTherm® EPS with the added ability to reduce material thicknesses by up to 20% while maintaining the same thermal performance.  Neopor® GPS is comprised of many small pockets of air within a polymer matrix containing
graphite. The graphite reflects radiant heat energy like a mirror, increasing the material’s resistance to the flow of heat, or R-value.